The 7018457-1 PCB header by TE Connectivity is a highly versatile and dependable connector used primarily in automotive applications. With robust construction, secure pin connections, and compatibility with demanding environments, it provides essential connectivity solutions for printed circuit boards (PCBs) across industries. In this guide, we will explore the specifications, benefits, and broad range of applications for the 7018457-1 connector, as well as TE Connectivity’s quality assurance and product options for design engineers.
Overview of the 7018457-1 Connector
The 7018457-1 is a 2-row PCB header designed and manufactured by TE Connectivity, a global leader in connectivity and sensor solutions. Its design supports precise connections and reliability, making it ideal for complex automotive electrical systems. The product is crafted from high-quality materials that withstand stress, thermal variations, and mechanical wear, making it an excellent choice for environments where reliability is critical.
Key Specifications and Technical Data of 7018457-1
- Product Type: PCB header, 2-row, through-hole mount
- Pitch: Standard pitch for secure connections
- Number of Positions: Supports multiple connection points to meet various design needs
- Contact Material: Copper alloy, ensuring strong conductivity and minimal power loss
- Housing Material: High-grade plastic to resist heat, corrosion, and wear
- Operating Temperature Range: Suitable for both standard and extreme temperatures, making it suitable for automotive applications
- Mating Compatibility: Compatible with various standard plugs and connectors from TE Connectivity
Material Composition and Durability
The 7018457-1 PCB header is built using a copper alloy for contacts, which provides exceptional conductivity, durability, and resistance to corrosion. The housing is made from a rugged plastic material capable of withstanding high temperatures, providing insulation and safeguarding the contacts from environmental factors. This robust material composition ensures that the connector performs well under challenging conditions.
Understanding the Importance of PCB Headers in Automotive Applications
In automotive and industrial electronics, PCB headers like the 7018457-1 are crucial for connecting various electrical systems. These connectors facilitate the smooth transmission of data and power, making sure that different system components work in tandem. They play a significant role in:
- Reducing Wiring Complexity: PCB headers allow for direct connections, reducing the need for extensive wiring.
- Enhancing System Reliability: A solid connection reduces signal loss and power drop, critical in vehicles.
- Supporting High-Vibration Environments: Automotive applications demand connectors that remain stable in high-vibration situations, which TE’s headers are designed to withstand.
Applications of the 7018457-1 PCB Header
The 7018457-1 is particularly suited for automotive applications but finds use in other industries as well. Typical applications include:
- Automotive Control Systems: The connector is frequently used in automotive control systems, including engine management and transmission controls, due to its reliability.
- Infotainment Systems: Provides connections for infotainment components, ensuring reliable audio and visual outputs.
- Power Distribution Modules: Suitable for distributing power across modules in an automotive setting.
- Heavy Equipment: Besides automobiles, this connector is also useful in machinery where ruggedness is required.
Advantages of Using the TE Connectivity 7018457-1 Connector
Reliability and Longevity
The 7018457-1 is designed to withstand high temperatures and corrosive environments, making it highly reliable. This reliability extends the lifespan of automotive electrical systems, making it a preferred choice among OEMs.
Easy Installation
The 7018457-1 PCB header is engineered for ease of installation on PCBs, allowing for quick assembly in industrial environments.
Optimized Signal Integrity
With precise contact engineering, this connector supports optimal signal integrity, which is crucial in automotive systems where communication between modules must be seamless and reliable.
High Vibration Resistance
Automotive environments often subject components to intense vibration, and the 7018457-1 is constructed to maintain stable connections even under these conditions.
TE Connectivity Quality Assurance and Compliance Standards
TE Connectivity adheres to stringent quality assurance standards, ensuring that all connectors, including the 7018457-1, meet or exceed industry requirements. This connector complies with ISO/TS 16949 and ISO 14001 standards, which reflect the company’s commitment to quality and environmental responsibility.
Choosing the Right Connector: Important Considerations
When selecting a PCB header like the 7018457.1, it’s essential to consider:
- Compatibility with PCB Design: Ensure the connector fits well with the PCB layout to avoid design inconsistencies.
- Electrical Requirements: Understand voltage and current requirements to choose the right connector.
- Environmental Exposure: The operating environment can affect connector durability; hence, high-performance connectors are preferable for demanding applications.
Installation Tips for the 7018457-1 PCB Header
Proper installation is crucial for ensuring reliable operation. Follow these tips:
- Ensure Alignment: Align the connector correctly with the PCB to prevent bending pins.
- Check Solder Quality: Good soldering is critical for a stable connection.
- Avoid Excessive Heat: Limit the exposure to heat when soldering to prevent damage to the housing.
FAQz
What is the primary use of the 7018457-1 PCB header?
The 7018457.1 is primarily used in automotive systems for stable electrical connections.
Is the 7018457.1 suitable for high-temperature environments?
Yes, it is designed to perform well even in high-temperature conditions.
How many connection points does the 7018457.1 support?
It supports multiple connection points in a 2-row configuration, suitable for versatile PCB layouts.
Can I use the 7018457.1 in industrial applications?
Absolutely, this connector is well-suited for automotive and industrial use.
What compliance standards does the 7018457.1 meet?
It complies with ISO/TS 16949 and ISO 14001 for quality and environmental standards.
Does TE Connectivity offer support for design engineers?
Yes, TE Connectivity provides comprehensive support, including product specifications, CAD models, and engineering assistance.
Conclusion
The 7018457.1 PCB header by TE Connectivity offers exceptional performance, reliability, and durability for automotive and industrial applications. This connector supports efficient power distribution, data transmission, and secure connections, which are essential for automotive control systems and high-performance machinery. With high-quality materials, compliance with industry standards, and easy installation, the 7018457-1 connector is a reliable choice that enhances the functionality and longevity of complex electrical systems.
